A New Helm – Part 3, Finishing Up

After all the hammer work is done it comes time to start sanding. I start by using a 80 grit belt for the initial cut back. This is a bit aggressive but as I am working in reasonably thick metal I can afford to do this.

rough sanding done siderough sanding backsanding

 

I then go over it with a 120 grit belt looking to remove the previous sanding marks. After this I use greaseless compound. This is a paste that goes onto a buffing wheel and acts like a soft sanding belt. Again I work over the entire helm looking to get an even finish. I am not trying to get a perfect finish. Some sanding marks are OK.

sanding done side sanding done front

 

Before starting the polishing I put in the roll on the bottom edge and set the holes for the liner and chin grill.

ready for polish 1 ready for polish 2

 

Polishing is done first with maxicut on a sisal wheel. Then multishine on a stitch wheel. 

polishing in progress

The final polish is done with green chrome to bring out a deep finish.

polishing done polishing done2

 

The final bits are putting in the liner rivets. These were cast findings I have had for a while. Cast by Sir Felix from a master made by Sir Leofric. Added also was the chin grill. These grills are a SCA sport fix. They work well and give you excellent breathing, but are a modern tweak.

Finished side finished 1:3

 

So there is the new helm. I am not totally happy with this project. I am planning on doing it again later in the year using spring steel. But until then it will do nicely.

in action

 

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